Technical data sheetEN

NOVOFIL SG3

MIG/MAG welding wire for mild steels

MIG/MAGG4Si1 · ER70S-6

Description

NOVOFIL SG3 is a copper coated gas metal arc welding wire in 15 kg spools or 250 kg drums. It is particularly designed for semi-automatic and full-automatic GMAW applications.

NOVOFIL SG3 is suitable for GMA welding of un-alloyed structural steels with a tensile strength up to 540 N/mm², ship plates and fine-grained C-Mn steels. It gives high-strength weld metal at working temperatures varying between −50 and 450 °C. It contains higher Si and Mn than SG2 welding wire. Increased silicon improves wettability.

100% CO₂ or 80% Ar + 20% CO₂ are used for gas shielding.

Classification

  • AWS A5.18: ER70S-6
  • EN ISO 14341-A: G 42 3 C G4Si1 / G 46 4 M21 4Si1

Coating type

  • Copper coated
  • Bronze coated
  • Copper free

Approvals

  • DB
  • DNV-GL
  • TÜV
  • CE

Shielding gases

ISO 14175 / EN 439

  • M21: Ar + 15–25% CO₂
  • C1: 100% CO₂

Diameters

  • 0.60mm · .025 in
  • 0.80mm · .030 in
  • 0.90mm · .035 in
  • 1.00mm · .039 in
  • 1.20mm · .045 in
  • 1.60mm · .062 in

Packaging

⌀ mm0.600.800.901.001.201.60
Spool✓✓✓✓✓✓
Drum–✓✓✓✓✓

Spool weight: 15 kg – 16 kg – 18 kgDrum weight: 250 kg – 300 kg – 450 kg

Welding positions

  • PAflat
  • PBhorizontal-vertical
  • PChorizontal
  • PEoverhead
  • PFvertical up
  • PGvertical down

NOVOFIL SG3

MIG/MAG welding wire for mild steels

Chemical analysis of the wire [%]

CMnSiPSNiCrMoCu
min0.061.600.80––––––
max0.141.901.200.0250.0250.150.150.150.30

Mechanical properties of the weld metal

Gas M21Gas C1
Yield strength Re510 MPa450 MPa
Tensile strength Rm580 MPa550 MPa
Elongation A526%26%
Impact test KV (−40 °C)70 J–
Impact test KV (−30 °C)60 J–
Impact test KV (−20 °C)100 J60 J
Impact test KV (+20 °C)140 J100 J

Materials to be welded

General structural steels
DIN: St 44, St 44-2, St 44-3, St 52, St 52-3EN: S275, S355DIN: St 37-4, St 44-4, St 52-4EN: P235TR2 – P355T2DIN: St 50-2, St 60-2, St 70-2EN: E295, E335, E360DIN: C 10 – C 35; Ck 10 – Ck 35EN: C10 – C35
Fine grained steels
DIN: StE 255 – StE 420EN: S255N – S420NDIN: WStE 255 – WStE 355EN: P255NH – P355NH
Elevated temperature steels
DIN: St 35-8, St 45-8EN: P235G1TH – P255G1TH
Boiler & pressure vessel steels
DIN: HI, HIIEN: P235GH, P265GHDIN: 17 Mn 4, 19 Mn 6EN: P295GH, P355GH
Ship plates
DIN: A, B, C, D, EDIN: AH32 – EH36
Cast steels
DIN: GS-38, GS-45, GS-52EN: GE200, GE240, GE260
Pipe materials
DIN: StE 210-7 – StE 415-7EN: L210 – L415NBDIN: X42, X46, X52, X60 (API 5LX)

Welding parameters

Current type and polarity: DC (+)

Diameter [mm]Current [A]Voltage [V]
Short arc1.0080–17518–28
Short arc1.20120–20018–30
Short arc1.60225–48028–40